FEEDER SECTION

– In-line pile preparation.

– Pile tray with handle allowing manual lateral correction of the pile during production.

– Manual non-stop device.

– Side blowers adjustable with Centerline markings.

– Suction unit with multiple adjustments.

CONVEYOR SECTION

– Covered with an anti-static stainless steel plate.

– Sheet slow-down device ensuring a smooth arrival of the sheets against the front lays.

– 4 front lays with multiple settings and front register control. 

– With electro-optic control system

– Pull guides on OS or OOS and adjustable according to the Centerline marks.

– Sheet synchronization to allow the fine tuning of the feeder cycle with regard to the platen cycle, while the machine is running.

– Ultrasonic double sheet detector.

– Sheet hold-down device (guiding the sheets to the front lays).

– Upper frame with manual lifting device.

– Upper transport equipment for paper and paperboard.

– Transport belts.

– With lateral guidance and automatic tensioning system.

DIE-CUTTING & STAMPING SECTION

– Heated upper head.

– With 12 independent heating zones.

– Automatic “on and off” pressure device of the platen.

– Increase of time under pressure with “Dwell” technology.

– Gripper reopening device.

– Equipment centering and locking.

– Automatic locking of the upper chase

– Automatic locking of the chase against the upper beam.

– Measurement of the cutting force with strain gauge.

– Motorized stamping force setting.

– Micrometric centering for stamping plate (+/- 0.9 mm).

– Steel stamping supporting plate.

– Thickness 15 mm

DELIVERY SECTION

– Pile tray.

– Pneumatically controlled pivoting front joggers.

– Adjustable rear and side joggers with Centerline marks.

– Brush/tablet system.

– Ejector, sheet hold-down device.

– Automatic non-stop apron.

– Movable staircase for replacement of the foil at the delivery section

HOT FOIL STAMPING 

– Internal Foil Supply Module with 3 advance shafts for 300mm maximum diameter (D-300mm) foil reels consisting of:

EQUIPMENT

– 3 advance shafts, each driven by 3 individually controlled motors.

– 18 pressing rollers for advance shaft, width 38 mm (J-155.001)

– 1 foil tension shaft, electronically controlled

– 12 pressing rollers for tension shaft, width 14mm (J-135.001)

– 1 foil break control system (with 6 sensors J-125.005)

– 1 combined blowing unit to flatten the sheet before impression, then to release the foil after stamping (8 nozzles)  

– Foil limit buckles on foil rod at the inlet and outlet of the die-cutting section:

– u  12 foil limit buckles width 10mm (F0517D-1) with 12 springs (F0517D-2)

– u  12 foil limit buckles width 4mm (F920F0447) with 12 springs (F0517D-2)

– 5 slitting knives

– 1 turn stand with 90° cross bars device for foil web guidance

– 1 used foils evacuation system with 4 rotating brushes

– 6 removable full width reel holder (J-140.001)

– 6 set of flanges and brakes for removable reel holders (1″) (J-145.002)

– 6 set of flanges and brakes for removable reel holders (3″) (J-145.003)

– 1 reel setting table (for J-140.001)

– 1 movable staircase for operation (BSA1083002100)

– 1 external used foil storage box (F920F1105)

– Independent electrical cabinet for stamping functions.

– Cabinet equipped with cooling fans and controls with the “Foil Advance Computing System” including:

– Individual control of each advance shaft, foil pulls and repeats

– Automatic calculation of foil advance pulls, combinations and their optimization

– Memorization of job settings (100 max.)

– Pressure control on embossing platform. 

– Automatic management of startup speed at 2’500 s/h after a machine stop

– Temperature setting and control with automatic tracking and adjustment to set value for each heating zone or all together

– Automatic temperature tracking and compensating system

– Platen section preheating function programmable up to 24 hours in advance

– Warning for “foil end-of-roll” and “foil break”  

– Communication system for remote troubleshooting and remote upgrades.